Project Scope
Replace competitive, synthetic stamping fluid that generated 50% scrap due to cracking and created finishing issues.
Results
IRMCO eliminated all cracking of parts & finishing defects through paint. Applied amount of lubricant was lowered by 15-20% generating additional cost savings.
IRMCO’s IMPACT
- Eliminated part cracking – saving 50% of production parts.
- Eliminated finishing/paint defects.
- Reduced amount of applied lubricant necessary to produce parts.
- Provided a better operator & environmental safety profile over the competitive product.
- Allowed the customer to realize targeted ISO 14001 goals.
Material
5052 Aluminum blanks – 0.047” ( 1.19mm) thickness.
Product Used
IRMCO FLUIDS® 080-B85 @ 5:1 dilution ratio.
